China OEM 4bar Low Pressure Oil Flooded Electric Air Compressor manufacturer

Product Description

4bar Low Pressure Oil Flooded Electric Air Compressor (KE110L-4)

Designed especially to deliver 3-5 bar with maximum energy efficiency, CHINAMFG Low Pressure series is an innovative rotary CHINAMFG perfectly suited for low-pressure applications such as textiles industry, cement industry, glass blowing industry, water treatment industry, building materials and chemical industry.
Saving 20-50% Energy Consumption
Nowadays, most of the customers are operating 7-8 bar compressors with pressure reducing valve at discharge when only 3-5 bar system air pressure is needed, this causes huge energy wastage. By choosing Adekom’s Low Pressure series rotary screw air compressor, you can expect exact working pressure of air you need but produce much higher air capacity at the same motor rating which equivalent to saving of 20-50% electricity cost. This big saving can shorten the investment payback period to as quick as 1 year and it continues to pay you back with every hour of installation!

Product Features
Big diameter rotors with low rotation speed can achieve higher efficiency, lower noise level, less vibration and consume less power.Specially designed inlet air filter that prevents dirt and airborne contaminants from CHINAMFG compressor components and causing damage or premature wear.Large dimensions high efficiency oil separation system to ensure oil carryover in discharge compressed air less than 3 ppm.
More energy saving
Whether you are new investments, or replace the existing 0.7-0.8 Mpa air compressors, our low-pressure twin-screw compressor can save more electricity cost for you.

ADEKOM Low Pressure Rotary Screw Compressor comply with China Energy Label Class 2 standard, according to Chinese laws and regulations this allows our customers to reduce income tax by 10% of investment cost.

1.   The enlarged high efficiency air-cooled aftercooler of Low Pressure Inverted Controlled Screw Compressor is specifically designed for Asia Pacific climate. This ensures ideal running temperature under high ambient temperature, high humidity environment but maintaining adequate air capacity and working pressure.

2.   Big capacity models adopt double cooling fan design for Low Pressure Electric Air Compressor. The first cooling fan starts up with the compressor and the second 1 starts up only when the operating temperature exceeds 80°C and it stops when back below 70°C in order to save energy.

3.   Highly efficient, totally enclosed fan-cooled (T. E. F. C.), IP55, class F electric motor with S. F. 1.15 and S1 duty is fitted with high quality high speed bearings from “SKF” with design service life of 100,000 running hours to assure round-the-clock operation without failure.

4.   The latest European patented multi-stage air/oil separation system to guarantee low residual oil content of less than 1-3 ppm. This exceeds any international standard of oil injected rotary screw air compressor and is particularly suitable for customers with clean air for applications.

5.   Electronic components of IP54 automatic control panel such as relays, contactors, phase protection relays and overload relays are from named brand CHINAMFG to provide safe and reliable Low Pressure VSD Screw Compressor control solution.

6.   Double high temperature protection design alerts the user when the air/oil temperature exceeds 100°C and trips the compressor when the operating temperature reaches 105°C. Two temperature transducers work independently to better safeguard the airend against over-temperature.

7.   Almost all oil and air pipes in CHINAMFG screw compressors are made from quality steel tube with precision hydraulic screw connections to avoid oil or air leakage.

8.   Low to medium capacity model with its motor baseplate fitted with auto-10sioning system that automatically adjusts the tension of the transmission belts; big capacity model with its motor connected directly with airend through flexible coupling. This ensures high power transmission efficiency and maintenance-free operation.

9.   The internal components consisting of compressor air end, main electric motor, air/oil separator vessel and fan/cooler block are arranged perfectly to facilitate easy and time saving routine maintenance with direct and easy access to all components.1.   The enlarged high efficiency air-cooled aftercooler is specifically designed for Asia Pacific climate. This ensures ideal running temperature under high ambient temperature, high humidity environment but maintaining adequate air capacity and working pressure.

ADEKOM (ASIA PACIFIC) LIMITED founded in the late 90’s is a specialized air/gas compressors and treatment system manufacturer with headquarter in Hong Kong. Its partners located in Vicenza, Italy and Germering, Germany are the world’s leading manufacturers with global recognition and experience in designing, manufacturing and marketing of rotary screw air/gas compressors for decades. QUALITY, RELIABILITY and ENERGY EFFICIENCY have been the main objectives of serving customers all over the world. CHINAMFG follows the company core of its European partners, is committed to the research & development, quality assurance and satisfaction of customers’ needs. Today, what CHINAMFG can do is not just to supply the best products to the market, but to provide THE TOTAL SOLUTION TO YOUR NEEDS!

CONTACT US

Asia Pacific Market: Spencer Lau (Ms.)
 
European/ Middle Eastern/ African Market: Echo Lok (Ms.)

American Market: Alice Kwok (Ms.)

 

 

Lubrication Style: Lubricated
Cooling System: Air Cooling
Structure Type: Closed Type
Installation Type: Stationary Type
Type: Twin-Screw Compressor
Motor: 110kw (380V/3pH/50Hz)
Customization:
Available

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air compressor

How are air compressors employed in the petrochemical industry?

Air compressors play a vital role in the petrochemical industry, where they are employed for various applications that require compressed air. The petrochemical industry encompasses the production of chemicals and products derived from petroleum and natural gas. Here’s an overview of how air compressors are utilized in the petrochemical industry:

1. Instrumentation and Control Systems:

Air compressors are used to power pneumatic instrumentation and control systems in petrochemical plants. These systems rely on compressed air to operate control valves, actuators, and other pneumatic devices that regulate processes such as flow control, pressure control, and temperature control. Compressed air provides a reliable and clean source of energy for these critical control mechanisms.

2. Pneumatic Tools and Equipment:

Petrochemical plants often utilize pneumatic tools and equipment for various tasks such as maintenance, repair, and construction activities. Air compressors supply the necessary compressed air to power these tools, including pneumatic drills, impact wrenches, grinders, sanders, and painting equipment. The versatility and convenience of compressed air make it an ideal energy source for a wide range of pneumatic tools used in the industry.

3. Process Air and Gas Supply:

Petrochemical processes often require a supply of compressed air and gases for specific applications. Air compressors are employed to generate compressed air for processes such as oxidation, combustion, and aeration. They may also be used to compress gases like nitrogen, hydrogen, and oxygen, which are utilized in various petrochemical reactions and treatment processes.

4. Cooling and Ventilation:

Petrochemical plants require adequate cooling and ventilation systems to maintain optimal operating conditions and ensure the safety of personnel. Air compressors are used to power cooling fans, blowers, and air circulation systems that help maintain the desired temperature, remove heat generated by equipment, and provide ventilation in critical areas.

5. Nitrogen Generation:

Nitrogen is widely used in the petrochemical industry for applications such as blanketing, purging, and inerting. Air compressors are utilized in nitrogen generation systems, where they compress atmospheric air, which is then passed through a nitrogen separation process to produce high-purity nitrogen gas. This nitrogen is used for various purposes, including preventing the formation of explosive mixtures, protecting sensitive equipment, and maintaining the integrity of stored products.

6. Instrument Air:

Instrument air is essential for operating pneumatic instruments, analyzers, and control devices throughout the petrochemical plant. Air compressors supply compressed air that is treated and conditioned to meet the stringent requirements of instrument air quality standards. Instrument air is used for tasks such as pneumatic conveying, pneumatic actuators, and calibration of instruments.

By employing air compressors in the petrochemical industry, operators can ensure reliable and efficient operation of pneumatic systems, power various tools and equipment, support critical processes, and maintain safe and controlled environments.

air compressor

What is the impact of altitude on air compressor performance?

The altitude at which an air compressor operates can have a significant impact on its performance. Here are the key factors affected by altitude:

1. Decreased Air Density:

As altitude increases, the air density decreases. This means there is less oxygen available per unit volume of air. Since air compressors rely on the intake of atmospheric air for compression, the reduced air density at higher altitudes can lead to a decrease in compressor performance.

2. Reduced Airflow:

The decrease in air density at higher altitudes results in reduced airflow. This can affect the cooling capacity of the compressor, as lower airflow hampers the dissipation of heat generated during compression. Inadequate cooling can lead to increased operating temperatures and potential overheating of the compressor.

3. Decreased Power Output:

Lower air density at higher altitudes also affects the power output of the compressor. The reduced oxygen content in the air can result in incomplete combustion, leading to decreased power generation. As a result, the compressor may deliver lower airflow and pressure than its rated capacity.

4. Extended Compression Cycle:

At higher altitudes, the air compressor needs to work harder to compress the thinner air. This can lead to an extended compression cycle, as the compressor may require more time to reach the desired pressure levels. The longer compression cycle can affect the overall efficiency and productivity of the compressor.

5. Pressure Adjustments:

When operating an air compressor at higher altitudes, it may be necessary to adjust the pressure settings. As the ambient air pressure decreases with altitude, the compressor’s pressure gauge may need to be recalibrated to maintain the desired pressure output. Failing to make these adjustments can result in underinflated tires, improper tool performance, or other issues.

6. Compressor Design:

Some air compressors are specifically designed to handle higher altitudes. These models may incorporate features such as larger intake filters, more robust cooling systems, and adjusted compression ratios to compensate for the reduced air density and maintain optimal performance.

7. Maintenance Considerations:

Operating an air compressor at higher altitudes may require additional maintenance and monitoring. It is important to regularly check and clean the intake filters to ensure proper airflow. Monitoring the compressor’s operating temperature and making any necessary adjustments or repairs is also crucial to prevent overheating and maintain efficient performance.

When using an air compressor at higher altitudes, it is advisable to consult the manufacturer’s guidelines and recommendations specific to altitude operations. Following these guidelines and considering the impact of altitude on air compressor performance will help ensure safe and efficient operation.

air compressor

What is the difference between a piston and rotary screw compressor?

Piston compressors and rotary screw compressors are two common types of air compressors with distinct differences in their design and operation. Here’s a detailed explanation of the differences between these two compressor types:

1. Operating Principle:

  • Piston Compressors: Piston compressors, also known as reciprocating compressors, use one or more pistons driven by a crankshaft to compress air. The piston moves up and down within a cylinder, creating a vacuum during the intake stroke and compressing the air during the compression stroke.
  • Rotary Screw Compressors: Rotary screw compressors utilize two intermeshing screws (rotors) to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads.

2. Compression Method:

  • Piston Compressors: Piston compressors achieve compression through a positive displacement process. The air is drawn into the cylinder and compressed as the piston moves back and forth. The compression is intermittent, occurring in discrete cycles.
  • Rotary Screw Compressors: Rotary screw compressors also employ a positive displacement method. The compression is continuous as the rotating screws create a continuous flow of air and compress it gradually as it moves along the screw threads.

3. Efficiency:

  • Piston Compressors: Piston compressors are known for their high efficiency at lower flow rates and higher pressures. They are well-suited for applications that require intermittent or variable air demand.
  • Rotary Screw Compressors: Rotary screw compressors are highly efficient for continuous operation and are designed to handle higher flow rates. They are often used in applications with a constant or steady air demand.

4. Noise Level:

  • Piston Compressors: Piston compressors tend to generate more noise during operation due to the reciprocating motion of the pistons and valves.
  • Rotary Screw Compressors: Rotary screw compressors are generally quieter in operation compared to piston compressors. The smooth rotation of the screws contributes to reduced noise levels.

5. Maintenance:

  • Piston Compressors: Piston compressors typically require more frequent maintenance due to the higher number of moving parts, such as pistons, valves, and rings.
  • Rotary Screw Compressors: Rotary screw compressors have fewer moving parts, resulting in lower maintenance requirements. They often have longer service intervals and can operate continuously for extended periods without significant maintenance.

6. Size and Portability:

  • Piston Compressors: Piston compressors are available in both smaller portable models and larger stationary units. Portable piston compressors are commonly used in construction, automotive, and DIY applications.
  • Rotary Screw Compressors: Rotary screw compressors are typically larger and more suitable for stationary installations in industrial and commercial settings. They are less commonly used in portable applications.

These are some of the key differences between piston compressors and rotary screw compressors. The choice between the two depends on factors such as required flow rate, pressure, duty cycle, efficiency, noise level, maintenance needs, and specific application requirements.

China OEM 4bar Low Pressure Oil Flooded Electric Air Compressor   manufacturer China OEM 4bar Low Pressure Oil Flooded Electric Air Compressor   manufacturer
editor by CX 2023-10-18