Product Description
Product Description
Industrial Oil free screw air compressor
Main Applications
Oil-free screw air compressors are widely used in industries that require high-quality air sources such as medicine, food, electronics, chemicals, packaging, etc. 100% pure compressed air is a necessary measure to ensure process and product quality, and high-end products that can be produced risk-free and safely.
The lubrication system in oil-free screw air compressors is a separated oil supply circulation unit, the compression chamber and the bearing are tightly separated by a high-performance mechanical seal assembly. The lubricating oil can only flow in the enclosed area and cannot enter the compression chamber. The compressed room is pure air that is not contained. After a little treatment of water and dust removal, 100% pure compressed air can be obtained.
The oil-free screw air compressor compresses the air through a two-stage screw rotor, and removes the water in the compressed air through a water-gas separator. At the same time, because there is no spread oil cooling, a pre-cooler, intercooler, and after-cooler are generally configured to cool the compressed air to reach the required exhaust temperature. A shaft seal with excellent performance is used on the shaft of the rotor to prevent lubricating oil from leaking into the compressed air to achieve true oil-free.
The oil-free screw air compressor is a positive displacement gas compression machine with a rotary motion of the working volume. The compression of the gas is achieved by the change of the volume, and the change of the volume is achieved by the rotary motion of a pair of rotors of the air compressor in the casing.
Characteristic:
- The screw main engine, pipes, and parts are all made of corrosion-resistant special stainless steel materials
- Using S-K-F bearings, independent internal air-sealing technology, to ensure that the lubricating water will never contact the bearing, and to maintain the service life of the bearing
- Unique water filtration and lubrication system to ensure good lubrication, sealing, noise reduction and cooling functions
- 100% pure and oil-free, 100% oil-free compression system, low noise, super energy saving;
- Environmental protection and high efficiency: Since there is no lubricating oil, there is no oil pollution; the high-precision water filter ensures that the lubricating water maintains clean quality.
- Ideal isothermal compression: Since the cooling performance of water is much higher than air compressor oil’ s cooling performance, the operating temperature of the oil-free screw air compressor is only 40°C, which is close to the suction temperature, achieving high-efficiency ideal isothermal compression.
- Reliable and user-friendly design, reasonable layout, simple and fast service channel, easy maintenance or fault repair
- The back end of the air compressor can be equipped with supporting equipment and systems such as refrigerated CHINAMFG dryer, adsorption dryers, precision filters, gas storage tanks, etc.
- The air compressor can choose the gas output of 1-60m³/min, the pressure is 7bar
- 0.1m³~100m³ gas storage tanks of more than 200 specifications with different volumes
- Flaw detection, water pressure test, 100% non-destructive test for the butt weld seam of the gas storage tank
- The best energy-saving working conditions can be set according to dew point requirements, inlet flow, pressure, and temperature
Product Parameters
Performance Features
- The conventional process flow of the air compressor system: air compressor → gas storage tank → precision filter → refrigerated dryer → adsorption dryer → precision filter → precision filter → activated carbon filter → gas storage tank
- The air compressor can be driven by fixed frequency or variable frequency, with precise control, saving at least 30% of energy consumption
- The air compressor can realize remote real-time monitoring and intelligent maintenance
- The air compressor can adopt a touch screen intelligent controller with powerful control and communication functions
- The screw main engine uses three-wire meshing, non-equal width tooth technology, meshing pair water film contact, no wear, good force balance
Company Profile
Our Advantages
Certifications
Packaging & Shipping
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| After-sales Service: | Field Installation, Commissioning and Training |
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| Warranty: | 1 Year |
| Lubrication Style: | Oil-free |
| Samples: |
US$ 7500/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can air compressors be used for gas compression and storage?
Yes, air compressors can be used for gas compression and storage. While air compressors are commonly used to compress and store air, they can also be utilized for compressing and storing other gases, depending on the specific application requirements. Here’s how air compressors can be used for gas compression and storage:
Gas Compression:
Air compressors can compress various gases by utilizing the same principles applied to compressing air. The compressor takes in the gas at a certain pressure, and through the compression process, it increases the pressure and reduces the volume of the gas. This compressed gas can then be used for different purposes, such as in industrial processes, gas pipelines, or storage systems.
Gas Storage:
Air compressors can also be used for gas storage by compressing the gas into storage vessels or tanks. The compressed gas is stored at high pressure within these vessels until it is needed for use. Gas storage is commonly employed in industries where a continuous and reliable supply of gas is required, such as in natural gas storage facilities or for storing compressed natural gas (CNG) used as a fuel for vehicles.
Gas Types:
While air compressors are primarily designed for compressing air, they can be adapted to handle various gases, including but not limited to:
- Nitrogen
- Oxygen
- Hydrogen
- Carbon dioxide
- Natural gas
- Refrigerant gases
It’s important to note that when using air compressors for gas compression and storage, certain considerations must be taken into account. These include compatibility of the compressor materials with the specific gas being compressed, ensuring proper sealing to prevent gas leaks, and adhering to safety regulations and guidelines for handling and storing compressed gases.
By leveraging the capabilities of air compressors, it is possible to compress and store gases efficiently, providing a reliable supply for various industrial, commercial, and residential applications.
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How are air compressors employed in the mining industry?
Air compressors play a crucial role in the mining industry, providing reliable and efficient power for various mining operations. Here are some common applications of air compressors in mining:
1. Exploration and Drilling:
Air compressors are used during exploration and drilling activities in the mining industry. Compressed air is used to power drilling rigs, pneumatic hammers, and other drilling equipment. The high-pressure air generated by the compressor helps in drilling boreholes, extracting core samples, and exploring potential mineral deposits.
2. Ventilation and Air Quality Control:
Air compressors are employed in underground mining to provide ventilation and control air quality. Compressed air is used to operate ventilation fans and air circulation systems, ensuring adequate airflow and removing harmful gases, dust, and fumes from the mining tunnels and work areas.
3. Material Conveyance:
In mining operations, air compressors are used for material conveyance. Pneumatic systems powered by air compressors are utilized to transport materials such as coal, ore, and other minerals. Compressed air is used to operate pneumatic conveyors, pumps, and material handling equipment, allowing for efficient and controlled movement of bulk materials.
4. Dust Suppression:
Air compressors are employed for dust suppression in mining areas. Compressed air is used to spray water or other suppressants to control dust generated during mining activities. This helps in maintaining a safe and healthy work environment, reducing the risks associated with dust inhalation and improving visibility.
5. Instrumentation and Control:
Air compressors are used for instrumentation and control purposes in mining operations. Compressed air is utilized to power pneumatic control systems, control valves, and actuators. These systems regulate the flow of fluids, control equipment movements, and ensure the proper functioning of various mining processes.
6. Explosive Applications:
In mining, air compressors are used for explosive applications. Compressed air is employed to power pneumatic tools used for rock fragmentation, such as rock drills and pneumatic breakers. The controlled power of compressed air enables safe and efficient rock breaking without the need for traditional explosives.
7. Maintenance and Repair:
Air compressors are essential for maintenance and repair activities in the mining industry. Compressed air is used for cleaning machinery, removing debris, and powering pneumatic tools for equipment maintenance and repair tasks. The versatility and portability of air compressors make them valuable assets in maintaining mining equipment.
It is important to note that different mining operations may have specific requirements and considerations when selecting and using air compressors. The size, capacity, and features of air compressors can vary based on the specific mining application and environmental conditions.
By utilizing air compressors effectively, the mining industry can benefit from increased productivity, improved safety, and efficient operation of various mining processes.
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Are there portable air compressors available for home use?
Yes, there are portable air compressors specifically designed for home use. These portable models offer convenience, versatility, and ease of use for various tasks around the house. Here are some key points about portable air compressors for home use:
1. Compact and Lightweight: Portable air compressors are typically compact and lightweight, making them easy to transport and store. They are designed with portability in mind, allowing homeowners to move them around the house or take them to different locations as needed.
2. Electric-Powered: Most portable air compressors for home use are electric-powered. They can be plugged into a standard household electrical outlet, eliminating the need for gasoline or other fuel sources. This makes them suitable for indoor use without concerns about emissions or ventilation.
3. Versatile Applications: Portable air compressors can be used for a wide range of home applications. They are commonly used for inflating tires, sports equipment, and inflatable toys. They are also handy for operating pneumatic tools such as nail guns, staplers, and paint sprayers. Additionally, portable air compressors can be used for cleaning tasks, powering airbrushes, and other light-duty tasks around the house.
4. Pressure and Capacity: Portable air compressors for home use typically have lower pressure and capacity ratings compared to larger industrial or commercial models. They are designed to meet the needs of common household tasks rather than heavy-duty applications. The pressure and capacity of these compressors are usually sufficient for most home users.
5. Oil-Free Operation: Many portable air compressors for home use feature oil-free operation. This means they do not require regular oil changes or maintenance, making them more user-friendly and hassle-free for homeowners.
6. Noise Level: Portable air compressors designed for home use often prioritize low noise levels. They are engineered to operate quietly, reducing noise disturbances in residential environments.
7. Cost: Portable air compressors for home use are generally more affordable compared to larger, industrial-grade compressors. They offer a cost-effective solution for homeowners who require occasional or light-duty compressed air applications.
When considering a portable air compressor for home use, it’s important to assess your specific needs and tasks. Determine the required pressure, capacity, and features that align with your intended applications. Additionally, consider factors such as portability, noise level, and budget to choose a suitable model that meets your requirements.
Overall, portable air compressors provide a practical and accessible compressed air solution for homeowners, allowing them to tackle a variety of tasks efficiently and conveniently within a home setting.
editor by CX 2023-12-25